Totaling in excess of 65,000m² the facility is a state-of-the-art installation, where a continuous upgradation of machinery and fabrication processes provides the capability of producing 250,000 tons annually of high quality product. A well organized factory layout
provides for an efficient segregation of varying diameters of steel providing instant access for the Production teams.
The plant’s size provides an internal area for storage of 5000 metric tons within the factory, and in excess of 200,000 externally. To ensure our customer receives the highest level of service that they have grown accustomed to, a back up production line is installed with the continuous monitoring of our in house maintenance teams, minimizing downtime and ensuring orders run on schedule.
Cut & Bend Steel
One of the most important operations in the construction of reinforced concrete product involves Cutting & Bending of Reinforcement bar (Rebar) into the correct shapes and sizes as specified in structural drawings. This allows for a just in time delivery system ensuring trouble-free placement of steel in the structural member at the construction site. Rebar processed at a Cut & Bend shop is the fastest, most effective and efficient method to provide reinforcements for concrete structures in any project. With prefabricated Cut & Bend rebars, construction sites reduce material wastage and fixing time significantly. Cut & Bend can also be done on the construction site itself, but is considered inefficient due to the inaccuracy of materials produced resulting in higher wastage and less on site accountability. Benefits of Cut & Bend via the Industrial Process • Higher efficiencies • Reduced fabrication time • Steel is produced and tagged to exact specifications for faster and simpler onsite installation • Higher levels of quality Control • Just In Time (JIT) delivery with quick response times • Reduced storage costs • Improved on site planning & logistics • Relief from onsite congestion • Faster placement of material on site • Better accountability and traceability of materials • Control on material wastage • Reduction of on site labour and labour accidents
Reinforcement mesh is a pre-fabricated steel product manufactured from cold drawn high yield strength steel, which is either rectangular or square in design. Mesh is manufactured on automatic welding machines which assure consistent spacing of wires over cross sectional areas. The welding process is accomplished by a controlled electrical process employing the principle of fusion combined with pressure, which fuses the intersecting wires into a homogeneous section without loss of strength.
Welded Pile Cages
Seven Seas Steel Industries L.L.C are specialist in manufacturing of fabricated cages for piling and columns. Traditional method of making onsite manual wire tied joints is considered to be less economical and is highly labour intensive. In 2002, OCM secured the contract for manufacturing of welded pile cages for Dubai International Airport Expansion Project. A factory was erected on site for the processing of over 150,000mt of reinforcement bar, primarily 40mm Reinforcement bar with 16mm spirals. The group went on to supply pile cages for the entire foundation of the Burj Dubai Tower, the tallest building in the world, and for the Dubai Mall project. Benefits • Complete size mix of rebars available on demand • Precages are made to exact specifications for quick onsite installation • Eliminates need for lapping of reinforcement bars • quick response time and just-in-time delivery • Relieves site congestion and reduce storage cost • Better onsite logistical planning • Material wastage control • Reduced onsite labour
Bartec is a parallel threaded rebar mechanical splicing system that
guarantees an ultimate tensile strength of the joint to be stronger
than the strength of the bar itself guaranteeing bar break under
• Continuity of Rebar
• Connection of rebar from 12mm to 56mm
• Provides for full ductile elongation of bars
• Alternative to lap splicing eliminating staggering of bars
• Material wastage reduction and control
• Resolves bar congestion problems
• Shortens construction cycle
• Enables multiple re-usage of formwork
Along with Bartec Couplers we also provide End Anchorage
Systems, Repair Grip Hydraulic Pressed Couplers and many other
miscellaneous products used in the Construction Industry.